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Industrial Manufacturing - Machinery and Electronics sample exam questions – 10 questions with answers

製造分野

10 sample questions in the real exam format, with furigana, English translation, answers and explanations. Tap "Show answer" under each question. For the full question bank and realistic mock exams, open the free app.

Question 1

The purpose of pointing and calling (shisa koshou) before starting work is to point at the target object, call out loud to confirm it, and prevent mistakes.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: A

This statement is true. Pointing and calling focuses your attention on the target object, verifies its condition, and prevents human error before acting.

WordMeaning
work, operation
pointing and calling
purpose

Question 2

The combination of quantities that can be measured using vernier calipers is the voltage, current, and electrical resistance of a circuit.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: B

This statement is false. Vernier calipers measure physical dimensions of a workpiece—outside diameter, inside diameter, depth, and step. Voltage, current, and electrical resistance are measured with a multimeter (tester).

WordMeaning
use
measurement
combination, set

Question 3

When drilling holes with a drill press, which is the correct action for safety?

  1. A.
    Wear cotton work gloves while operating the feed handle to avoid cutting your hands on chips.
  2. B.
    Hold thin sheet metal by hand on the table since it rarely shifts when the drill breaks through.
  3. C.
    Lower the spindle speed and remove long chips tangled on the drill with bare hands.
  4. D.
    Do not wear gloves, and fix the workpiece firmly with a vise or similar tool.
Show answer

Correct answer: D

When using a drill press, gloves can easily catch and wrap around the rotating drill bit, so never wear gloves and always clamp the workpiece securely in a vise or fixture. Thin sheet metal is especially prone to catching and spinning as the drill breaks through, so holding it by hand is dangerous. To remove tangled chips, stop the spindle completely and use a brush or hook rather than merely slowing it down and using bare hands.

When drilling holes with a drill press, which is the correct action for safety?
WordMeaning
drill press
drilling holes
work, operation
safety

Question 4

Workplace 5S consists of five elements: 'Seiri (Sort), Seiton (Set in order), Seisou (Shine), Seiketsu (Standardize), and Shitsuke (Sustain)'.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: A

This statement is true. Workplace 5S consists of Seiri (Sort), Seiton (Set in order), Seisou (Shine/Clean), Seiketsu (Standardize/Keep clean), and Shitsuke (Sustain/Discipline).

WordMeaning
workplace
seiri (sort)
seiton (set in order)
seiso (clean)

Question 5

In grinding work, to protect your eyes from flying chips and abrasive grains, you should wear everyday sunglasses rather than impact-resistant safety glasses.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: B

This statement is false. During grinding work, chips and abrasive grains fly off at high speed, so impact-resistant safety glasses must be worn. Everyday sunglasses lack adequate impact resistance and side shielding.

WordMeaning
grinding work
flying, scattering
chips
abrasive grains

Question 6

In the scene shown in the figure, which is the correct way to deal with chips after machining on a lathe?

In the scene shown in the figure, which is the correct way to deal with chips after machin
  1. A.
    While the machine is rotating, pull out the chips using a hand wearing thick leather gloves.
  2. B.
    Stop the machine first, then remove them with a tool such as a brush or hook.
  3. C.
    Brush the chips away with bare hands as long as you are away from the rotating chuck.
  4. D.
    Blow away fine chips stuck to the tool post strongly with compressed air.
Show answer

Correct answer: B

The figure shows sharp spiral metal chips tangled around the chuck and workpiece on a lathe. Because lathe chips are sharp and hot, you must stop the machine completely first and remove them with a tool such as a brush or hook, never with bare hands, gloves while rotating, or compressed air.

WordMeaning
lathe
chips (from cutting)
handling, disposal
while rotating
bare hands

Question 7

A 10 ohm resistor and a 20 ohm resistor are connected in series. What is the combined resistance?

  1. A.
    About 6.7 ohms found from reciprocals
  2. B.
    15 ohms, which is the average value
  3. C.
    30 ohms, which is the sum of the two
  4. D.
    200 ohms, which is the product of the two
Show answer

Correct answer: C

In a series connection, the combined resistance equals the sum of the individual resistances: 10 + 20 = 30 ohms. About 6.7 ohms found from reciprocals is the parallel resistance, 15 ohms is the average value, and 200 ohms is the product of the two values.

WordMeaning
resistance
series
combined resistance

Question 8

The main purpose of using cutting oil is to reduce friction and heat, prevent tool wear, and wash away chips.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: A

This statement is true. Cutting oil lubricates to reduce friction, cools to remove cutting heat, protects the tool from wear, and flushes away chips.

WordMeaning
cutting oil
friction
tool
wear

Question 9

To prevent electric shock, an electrical wire with damaged insulation may simply be wrapped with vinyl tape and used continuously even on a wet floor.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: B

This statement is false. Wires with damaged insulation pose a severe risk of current leakage and electric shock, especially on wet floors; they must be taken out of service immediately rather than taped over for continued use.

WordMeaning
electric shock
insulation covering
electric wire
floor

Question 10

When a drawing shows 'φ20', it indicates that the diameter of a circle is 20 mm, rather than a radius or the side of a square.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: A

This statement is true. The symbol φ (phi) before a dimension indicates the diameter of a circle or cylinder (20 mm), whereas radius is written with R and a square with □.

WordMeaning
drawing
diameter
radius
square
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Lessons: Industrial Manufacturing - Machinery and Electronics