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Electrical Equipment Assembly – Control Panels 電気機器組立て (Grade 2 theory) sample exam questions – 10 questions with answers

技能検定「電気機器組立て」2級 学科(配電盤・制御盤組立て)

10 sample questions in the real exam format, with furigana, English translation, answers and explanations. Tap "Show answer" under each question. For the full question bank and realistic mock exams, open the free app.

Question 1

According to the Standards of the Japan Electrical Manufacturers' Association (JEM), the external dimensions of switchboards and control panels are expressed in the order of Width (W), Height (H), and Depth (D), and these figures exclude the height of lifting eye bolts or roof-mounted ventilation devices.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: A

True. Under JEM 1425, the nominal external dimensions of switchboards and control panels are specified in the order Width (W), Height (H), and Depth (D) in millimeters, excluding protruding parts such as lifting eye bolts and roof ventilators.

WordMeaning
external dimensions (gaikei sunpō)
lifting eye bolt
ventilation device

Question 2

According to the Standards of the Japan Electrical Manufacturers' Association (JEM), the standard paint color for the exterior surfaces of vertical freestanding switchboards and control panels and the bezels of panel-mounted monitoring instruments is Munsell notation '5Y7/1'.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: A

True. Under JEM 1425 and JEM 1135, the standard exterior paint color for switchboards, control panels, and instrument bezels is light yellowish gray, designated as Munsell 5Y7/1.

WordMeaning
vertical freestanding type
standard paint color
Munsell notation

Question 3

To reverse the direction of rotation of a three-phase induction motor, all three power supply leads (phases R, S, and T) must be cyclically interchanged and reconnected.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: B

False. Reversing the direction of the rotating magnetic field and the rotation of a three-phase induction motor requires interchanging any two of the three power supply leads (for example, swapping R and T while keeping S unchanged). Cyclically shifting all three leads preserves the same phase sequence.

WordMeaning
three-phase induction motor
reversal of rotation direction
rotating magnetic field

Question 4

In a Wheatstone bridge circuit, when the bridge is in a balanced state with zero current flowing through the galvanometer, the sum of the resistances of two opposite arms is equal to that of the other two opposite arms.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: B

False. The balance condition of a Wheatstone bridge is that the products (not the sums) of the resistances of opposite arms are equal: R₁ × R₄ = R₂ × R₃.

WordMeaning
Wheatstone bridge circuit
galvanometer
balanced state

Question 5

In third-angle projection specified by the Japanese Industrial Standards for mechanical drawing (JIS B 0001), with the front view at the center, the top view (plan view) is placed above the front view and the right side view is placed to the right of the front view.

  1. A.
    ○ True
  2. B.
    × False
Show answer

Correct answer: A

True. In third-angle projection (JIS B 0001), the top view is arranged directly above the front view, the right side view is placed to the right of the front view, and the left side view is placed to the left.

WordMeaning
third-angle projection
front view and top (plan) view
right side view

Question 6

Which of the following statements regarding crimping bare copper crimp terminals onto wires using the hand crimping tool (JIS C 9711) shown in the figure is INCORRECT?

Which of the following statements regarding crimping bare copper crimp terminals onto wire
  1. A.
    Select the die groove equipped with a full-cycle ratchet mechanism that matches the nominal cross-sectional area designation of the crimp terminal.
  2. B.
    After stripping the wire insulation, insert the conductor so that the tip of the core strands protrudes about 1 mm to 2 mm from the terminal barrel.
  3. C.
    When you want to lightly pre-hold a stiff terminal, squeeze the handles halfway and immediately open them back up to remove the terminal.
  4. D.
    After completing the crimping operation, verify that the crimp mark embossed on the back of the terminal barrel matches the terminal size used.
Show answer

Correct answer: C

A hand crimping tool conforming to JIS C 9711 incorporates a ratchet (full-cycle) mechanism that prevents the handles from opening until the handles are squeezed all the way to completion, preventing incomplete crimps. The other three statements describe proper crimping procedures.

WordMeaning
hand crimping tool
full-cycle ratchet mechanism
crimp mark (embossed mark)

Question 7

Which of the following statements regarding the classification and construction of switchboards and control panels is INCORRECT according to JIS and JEM standards?

  1. A.
    A control center is a control assembly that houses multiple motor control units stacked in tiers for centralized management of a group of motors.
  2. B.
    The standard inclination angle of the operating surface on a desk-type control panel (Type DE-1) is 15° to improve visibility and operability.
  3. C.
    Doors on outdoor switchboards are provided with door stoppers to prevent them from closing accidentally due to wind during maintenance and inspection.
  4. D.
    The enclosure of a vertical freestanding control panel only needs to withstand external impacts, and the weight of internally mounted equipment is not considered in structural design.
Show answer

Correct answer: D

Under JEM 1425, the enclosure and frame of a switchboard or control panel must be designed with sufficient mechanical strength to support the weight of all internally mounted equipment as well as operating and short-circuit forces.

WordMeaning
control center (MCC)
desk-type control panel
door stopper

Question 8

When a 4-pole, 60 Hz three-phase induction motor is operating at a slip of s = 0.05 (5%), what is the rotational speed N (min⁻¹)?

  1. A.
  2. B.
  3. C.
  4. D.
Show answer

Correct answer: B

The synchronous speed is Ns = (120 × f) / p = (120 × 60) / 4 = 1800 min⁻¹. At a slip s = 0.05, the actual rotor speed is N = Ns × (1 − s) = 1800 × (1 − 0.05) = 1710 min⁻¹.

WordMeaning
synchronous speed
slip
rotational speed

Question 9

Resistors R₁ = 12 Ω and R₂ = 6 Ω are connected in parallel, and this parallel combination is connected in series with resistor R₃ = 6 Ω. When a DC voltage of 100 V is applied across the circuit, what is the total current I (A) flowing from the power supply?

  1. A.
  2. B.
  3. C.
  4. D.
Show answer

Correct answer: A

The equivalent resistance of the parallel branch is Rp = (12 × 6) / (12 + 6) = 72 / 18 = 4 Ω. Adding R₃ = 6 Ω in series gives a total resistance R = 4 + 6 = 10 Ω. By Ohm's law, the total current is I = 100 V / 10 Ω = 10 A.

WordMeaning
series-parallel circuit
equivalent (combined) resistance
Ohm's law

Question 10

In geometrical tolerancing under JIS B 0021, which of the following combinations consists of 'form tolerances' that do NOT require a datum?

  1. A.
    Parallelism ― Perpendicularity
  2. B.
    Straightness ― Flatness
  3. C.
    Coaxiality ― Position
  4. D.
    Circular runout ― Total runout
Show answer

Correct answer: B

Under JIS B 0021, form tolerances include straightness, flatness, roundness, and cylindricity, none of which require a datum. Parallelism and perpendicularity are orientation tolerances; coaxiality and position are location tolerances; circular and total runout are runout tolerances—all of which require a datum.

WordMeaning
geometrical tolerance
form tolerance and orientation tolerance
datum (reference feature)
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Lessons: Electrical Equipment Assembly – Control Panels 電気機器組立て (Grade 2 theory)

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