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Reading Single-Line Diagrams and Control Circuit Diagrams

Class 1 Electrician 第一種電気工事士 (written exam) · 第一種電気工事士(学科試験) · Written by Tokutei Pass based on the official study texts; not copied verbatim.

Single-Line Diagrams of High-Voltage Receiving Equipment and Equipment Arrangement Order

In the Class 1 Electrician written exam, the last 20 questions from Question 31 to Question 50 (worth 40 points) are presented as wiring diagram questions on private electrical installations.

The core of this section is reading single-line diagrams of 6.6kV high-voltage power receiving equipment (such as cubicles) and low-voltage motor control circuits.

When reading a single-line diagram, accurately grasp the flow of electricity and the arrangement order of equipment from the power source side (Pole No. 1) toward the load side (low-voltage distribution board).

① Demarcation Point of Responsibility: Installed at the Pole-mounted High-Voltage AC Load Break Switch with Ground Relay (PAS with GR) on Pole No. 1 for overhead drops, or at the Underground Disconnecting Switch (UGS) for underground service.

A Zero-Phase Current Transformer (ZCT) is built into the PAS or UGS and operates in conjunction with a Directional Ground Relay (DGR) to trip internal ground faults and prevent fault propagation to the utility grid.

② High-Voltage Service Cable to Receiving Point: Power is drawn into the cubicle via a 6600V CVT cable through a cable head (CH), connecting first to the Combined Metering Transformer (VCT or MOF) and the utility watt-hour meter (Wh).

Single-Line Diagrams of High-Voltage Receiving Equipment and Equipment Arrangement Order

Key points


  • At the demarcation point of responsibility, a PAS with GR (overhead drop) or UGS (underground drop) is installed to provide ground-fault protection using a ZCT and GR (or DGR)

  • The VCT (MOF) is a combined instrument transformer for the utility billing watt-hour meter (Wh) and is usually placed on the source side ahead of the disconnecting switch (DS) and circuit breaker (CB)

  • A lightning arrester (LA) is connected to the source side of the high-voltage busbar via a disconnecting switch (DS) and must be grounded with Class A grounding (grounding conductor 14mm² or larger)
WordMeaning
tansen kessenzu (single-line diagram): a simplified diagram representing a three-phase power circuit with a single line to show the sequence and connection of equipment
sekinin bunkaiten (demarcation point of responsibility): the boundary dividing maintenance and safety responsibility between the electric power company and the private consumer
chiraku keiden sōchitsuki kōatsu kōryū fuka kaiheiki (PAS with GR): a pole-mounted high-voltage AC load break switch equipped with a ground-fault relay system
denryoku jukyūyō keikiyō henseiki (VCT / MOF - combined metering transformer): a single unit housing voltage transformers (VT) and current transformers (CT) for utility revenue metering
kōatsu juden setsubi (high-voltage power receiving equipment): cubicle or substation equipment that receives 6.6kV power from the utility grid and steps it down to 100V/200V

Main Circuit Breakers (CB Type vs. PF-S Type), Transformers, and Power Capacitor Circuits

③ Main Circuit Breaker Unit: For receiving capacities over 300kVA, the CB type is used, consisting of a Disconnecting Switch (DS) + Vacuum Circuit Breaker (VCB) + Current Transformer (CT) + Overcurrent Relay (OCR).

For simplified receiving equipment of 300kVA or less, the PF-S type is used as the main interrupting device, consisting of a High-Voltage AC Load Break Switch with Current-Limiting Power Fuses (LBS + PF).

④ Instrument Transformers: The Voltage Transformer (VT), which steps down the high-voltage bus voltage to 110V, is protected on its primary side by two Power Fuses (PF).

⑤ Transformer Branch Circuits: Connected via an LBS (with PF) or High-Voltage Cutout (PC) to a three-phase transformer (3φT for motor power) or a single-phase transformer (1φT for lighting).

Class B grounding work (EB) is always applied to the low-voltage neutral point (or one terminal) of the transformer to prevent potential rise during a high-to-low voltage contact fault.

⑥ Power Factor Correction Circuit: Downstream of an LBS (with PF) or PC, a Static Capacitor (SC) with a built-in Discharge Coil (DC) is connected, along with a Series Reactor (SR) on the source side of the SC to suppress harmonics.

Key points


  • A CB-type main breaker consists of DS + VCB (or CB) + CT + OCR, whereas a PF-S-type main breaker consists of a High-Voltage AC Load Break Switch (LBS) + Power Fuses (PF)

  • A Series Reactor (SR: 6% reactance capacity) is connected in series on the power source side of the High-Voltage Static Capacitor (SC) to suppress 5th harmonics and limit inrush current

  • In a single-line diagram, grounding drawn from the transformer secondary (EB) is Class B grounding, while equipment enclosure and CT/VT secondary grounding (EA, ED) is Class A or Class D grounding
WordMeaning
shushadan sōchi (main interrupting device / main breaker): the primary protective switching assembly that isolates the entire high-voltage installation during a short-circuit fault
shinkū shadanki (VCB - vacuum circuit breaker): a high-voltage circuit breaker that extinguishes arcs inside high-vacuum interrupter bottles, offering compactness and long life
kōatsu kōryū fuka kaiheiki (LBS - high-voltage AC load break switch): a switch capable of making and breaking normal load current, combined with power fuses (PF) to interrupt short-circuit currents
kōatsu kattoauto (PC - high-voltage porcelain cutout): a compact fuse-holder switch used for small transformers (300kVA or less) or capacitor bank branches
chokuretsu riakutoru (SR - series reactor): an inductor connected in series on the source side of a power capacitor (SC) to prevent 5th harmonic waveform distortion and reduce switching inrush current

Complete Guide to JIS C 0617 Graphical Symbols and Abbreviations

In the wiring diagram section, questions asking for the name, photograph, and function of equipment from its graphical symbol or abbreviation in the single-line diagram appear every single year.

Switches and circuit breakers are distinguished by the mark at the contact point (between the moving and fixed blades): a circle (○) indicates a load break switch capable of switching load current (LBS, PAS).

An X mark (×) indicates a circuit breaker capable of interrupting fault (short-circuit) current (VCB, CB, MCCB), whereas a simple horizontal bar (―) alone indicates a disconnecting switch (DS) that cannot switch load current.

Current transformer symbols are drawn as a circle or semicircle passing around the high-voltage busbar with diagonal slashes: a ZCT encloses all three phases together, while a CT is installed per phase (usually on 2 phases).

A VT is represented by two overlapping circles (or winding symbols) branching off the high-voltage busbar just like a transformer, while a ZVT (EVT) is shown as three windings with a ground symbol.

A Series Reactor (SR) is drawn as an inductance symbol immediately ahead of the capacitor (SC), and a Discharge Coil (DC) is drawn as a triangle or winding connected in parallel across the SC.

Key points


  • How to distinguish contact symbols: horizontal bar (―) = Disconnecting Switch (DS); circle (○) = Load Break Switch (LBS, PAS); cross (×) = Circuit Breaker (VCB, CB, MCCB)

  • Key abbreviations: LA (Lightning Arrester), VCT/MOF (Combined Metering Transformer), VMC (High-Voltage Vacuum Magnetic Contactor), PC (High-Voltage Cutout)

  • Capacitor bank abbreviations: SC (High-Voltage Static Capacitor), SR (High-Voltage Series Reactor), DC (Discharge Coil)
WordMeaning
zukigō (graphical symbol): standard schematic symbols defined by JIS C 0617 used to represent electrical devices on wiring diagrams
danroki (DS - disconnecting switch): an isolating switch used to create a visible open gap during maintenance; it has no arc chute and must never open or close load current
kōatsu shinkū denji sesshokuki (VMC - high-voltage vacuum magnetic contactor): an electromagnetically operated vacuum switch suited for frequent switching of high-voltage motors or capacitors
reisō henryūki (ZCT - zero-phase current transformer): a ring-type current transformer surrounding all three phase conductors to detect zero-phase (ground-fault) current
hōden koiru (DC - discharge coil): a coil connected in parallel with a power capacitor (SC) to safely discharge residual voltage within 5 seconds (or 3 minutes) after disconnection

Control Device Numbers (JEM 1038), Protective Relays, Testers, and Meters

Numbers written inside squares or circles on a single-line diagram are Control Device Numbers (JEM 1038); memorizing the correspondence between numbers, abbreviations, and names is mandatory.

Current and ground-fault relays: 51 = Overcurrent Relay (OCR, connected to CT); 67 = Directional Ground Relay (DGR, connected to both ZCT and ZVT); 64 = Ground Overvoltage Relay (OVGR).

Voltage, thermal, and breaker numbers: 27 = Undervoltage Relay (UVR, connected to VT); 59 = Overvoltage Relay (OVR); 49 = Thermal Relay (THR); 26 = Transformer Temperature Relay; 52 = AC Circuit Breaker (VCB).

Meter selector switches: On the CT secondary side, an ammeter (A) and Ammeter Switch (AS) are provided; on the VT secondary side, a voltmeter (V) and Voltmeter Switch (VS) are provided.

To perform operating tests on protective relays, a Current Test Terminal (CTT) is installed in the CT circuit, and a Voltage Test Terminal (VTT) is installed in the VT circuit.

During testing, an Overcurrent Relay Tester (OCR tester) or Directional Ground Relay Tester (DGR tester) is connected to the CTT and VTT to verify relay pickup settings and operating times.

Key points


  • Frequently tested Control Device Numbers: 27 = UVR (Undervoltage), 49 = THR (Thermal), 51 = OCR (Overcurrent), 52 = VCB (Circuit Breaker), 59 = OVR (Overvoltage), 64 = OVGR (Ground Overvoltage), 67 = DGR (Directional Ground)

  • The CT secondary circuit connects to A (Ammeter), AS (Ammeter Selector Switch), CTT (Current Test Terminal), and OCR (51)

  • The VT secondary circuit connects to V (Voltmeter), VS (Voltmeter Selector Switch), VTT (Voltage Test Terminal), and UVR (27) or OVR (59)
WordMeaning
seigyo kigu bangō (control device number): standard JEM 1038 function numbers identifying protective relays, breakers, and control devices in substations
denryūkei kirikae kaiheiki (AS - ammeter selector switch): a rotary switch allowing a single ammeter to read the current in each of the R, S, and T phases without open-circuiting the CT
den'atsukei kirikae kaiheiki (VS - voltmeter selector switch): a rotary switch allowing a single voltmeter to read line-to-line voltages across R-S, S-T, and T-R
denryū shiken tanshi (CTT - current test terminal): a terminal block in the CT secondary circuit used to inject test current into the OCR or replace meters without opening the CT secondary
fusoku den'atsu keidenki (UVR - undervoltage relay, No. 27): a protective relay that operates when bus voltage drops below a preset threshold or during a power outage

High-Voltage Cables (CVT, KIP), CT/VT Multi-Line Diagrams, and Switching Sequence

For high-voltage service entrance cables, the 6600V Cross-linked Polyethylene Insulated Vinyl Sheathed Triplex Cable (CVT) is the most widely used.

The cross-sectional structure of a CVT cable from the center outward consists of 6 layers: ① Conductor → ② Inner Semiconducting Layer → ③ XLPE Insulation → ④ Outer Semiconducting Layer → ⑤ Copper Tape Shield Layer → ⑥ Vinyl Sheath.

In contrast, High-Voltage Equipment Internal Wire (KIP) used for inter-device wiring inside a cubicle has a 3-layer structure: ① Conductor → ② Semiconducting Layer → ③ EP Rubber Insulation, with no metallic shield layer.

In the multi-line connection diagram of two CTs, matching the primary polarity (K on source side, L on load side), the secondary l terminals (for R and T phases) are tied together in common and grounded with Class D grounding.

In the V-V connection diagram of two VTs, the primary windings connect to the 3-phase busbars (R-S and S-T) via PFs, and the common secondary terminal (v terminal) receives Class D grounding.

Furthermore, the ironclad rule for de-energizing during maintenance is Low-Voltage MCCB OFF → VCB OFF → DS OFF; and for re-energizing (closing), DS ON → VCB ON → Low-Voltage MCCB ON.

High-Voltage Cables (CVT, KIP), CT/VT Multi-Line Diagrams, and Switching Sequence

Key points


  • A 6600V CVT cable has inner/outer semiconducting layers and a copper tape shield (Class A grounding), whereas KIP wire (EP rubber insulation) has no shield layer and no sheath

  • The secondary sides of high-voltage CTs and VTs require Class D grounding to prevent high-voltage intrusion if insulation fails, and a CT secondary must never be open-circuited while energized

  • Because a Disconnecting Switch (DS) cannot break load current, when opening you must always trip the VCB first before opening the DS; when closing, close the DS first before closing the VCB
WordMeaning
kakyō poriechiren zetsuen biniru shīsu kēburu (CV / CVT cable): a high-voltage XLPE-insulated cable with superior thermal resistance (90°C continuous rating) and low dielectric loss
kōatsu kikinai haisen'yō densen (KIP wire): flexible ethylene-propylene (EP) rubber insulated high-voltage wire used for internal jumpers inside cubicles
handōdensō (semiconducting layer): thin conductive layers bonded to the inner and outer surfaces of CVT cable insulation to equalize the electric field and prevent corona discharge
dō tēpu shaheisō (copper tape shield layer): a metallic shield wrapped around a high-voltage cable core to carry charging current and fault current safely to earth via Class A grounding
jiko yūchakusei tēpu (self-amalgamating insulating tape): rubber insulating tape used in high-voltage cable terminations that fuses into a void-free homogeneous layer when stretched and wrapped

Motor Control Panels (Y-Δ Starting, Reversing) and Emergency Standby Generators

In questions on the low-voltage Motor Control Panel shown on the single-line diagram, the number of wires to a three-phase induction motor (3φM) and schematic control diagrams of magnetic contactors are tested.

In Y-Δ (star-delta) starting, because both ends of each of the 3 phase windings (U, V, W and X, Y, Z) are brought out into the control panel, the number of main circuit power conductors between the panel and the motor is 6 wires (7 including the grounding wire).

A Y-Δ starter circuit uses 3 magnetic contactors (main MC, star MCS, delta MCD) and a timer (TLR), with normally-closed (b-contact) interlocks wired between MCS and MCD to prevent simultaneous closing.

Additionally, in a single-line diagram connected to an Emergency Standby Generator (G), an interlock (locking device) is installed between the commercial utility breaker and the generator breaker.

This prevents both breakers from closing simultaneously, which would cause reverse power flow (backfeed) from the generator into the utility distribution line and endanger line workers.

Note that installation work on an emergency standby generator is Special Electrical Work; even a Class 1 Electrician cannot perform this work without certification as a Special Electrical Work Qualifier.

Key points


  • The number of main circuit conductors connecting a Y-Δ starter to a three-phase induction motor terminal box is 6 wires (excluding the grounding conductor)

  • An interlock between the commercial power switch/breaker and the emergency standby generator (G) breaker is essential to prevent simultaneous closing (reverse power transmission)

  • Even in private electrical installations under 500kW, emergency standby generator work and neon work require a certified Special Electrical Work Qualifier
WordMeaning
dōryoku seigyoban (motor control panel): an enclosure housing MCCBs, magnetic contactors, thermal relays, and pushbuttons to control and protect three-phase motors
tenkai setsuzokuzu (elementary / schematic control diagram): a circuit diagram separating the main power circuit and the control circuit in functional sequence for easy reading
hijōyō yobi hatsuden sōchi (emergency standby generator unit - G): an engine-generator set that automatically starts during a utility outage to supply firefighting and emergency loads
sajō sōchi (interlock / locking device): a mechanical or electrical interlocking mechanism that prevents two switches or breakers from being closed at the same time
tokushu denki kōji shikakusha (Special Electrical Work Qualifier): a specialized certification required in addition to an electrician license to perform neon or emergency generator installation work

Frequently Tested Points and Memory Tips

The 20 wiring diagram questions from Question 31 to Question 50 follow highly predictable patterns; mastering the rules below turns this section into a 36+ point (18+ correct answers) scoring opportunity.

① Grounding Class Identification: High-voltage metal enclosures, iron frames, LA, and CVT cable shields = Class A (10Ω or less); transformer secondary neutral point = Class B; high-voltage CT/VT secondaries and low-voltage equipment 300V or less = Class D.

② Control Device Number Mnemonics: 27 = UVR (Undervoltage), 49 = THR (Thermal), 51 = OCR (Overcurrent), 52 = VCB (Breaker), 59 = OVR (Overvoltage), 64 = OVGR (Ground Overvoltage), 67 = DGR (Directional Ground).

③ Switching Operation Sequence: When opening (turning OFF), work from the load side (MCCB → VCB → DS); when closing (turning ON), work from the source side (DS → VCB → MCCB). Any choice that opens a DS before the VCB is always wrong.

④ Capacitor (SC) Circuit Trap: Connected in series on the source side of the capacitor (SC) is the Series Reactor (SR); connected in parallel across the SC is the Discharge Coil (DC).

⑤ Application of Phase Rotation Meter: The measuring instrument used to check phase sequence (R-S-T rotation direction) in a three-phase circuit to prevent reverse motor rotation is the Phase Rotation Meter (検相器).

Key points


  • Lightning arresters (LA) and high-voltage metal enclosures use Class A grounding; one terminal of the transformer low-voltage side (EB) uses Class B grounding; high-voltage CT and VT secondaries use Class D grounding

  • A protective relay receiving signal lines from both a ZCT and a ZVT (or EVT) is always 67: Directional Ground Relay (DGR)

  • In motor control circuits, the self-holding contact is a normally-open (a) contact in parallel with the START pushbutton (BS1/ON), and the interlock contact is a normally-closed (b) contact in series with the opposing contactor coil
WordMeaning
chiraku hōkō keidenki (DGR - directional ground relay, No. 67): a relay that receives zero-phase current from a ZCT and zero-phase voltage from a ZVT to selectively detect internal ground faults
kadenryū keidenki (OCR - overcurrent relay, No. 51): a relay fed by a CT that trips the VCB when overload or short-circuit current flows
chiraku kaden'atsu keidenki (OVGR - ground overvoltage relay, No. 64): a relay that detects zero-phase voltage from a ZVT (EVT) during a ground fault
jiko hoji setten (self-holding / seal-in contact): an auxiliary normally-open (a) contact wired in parallel with the start button to keep the contactor coil energized after the button is released
intārokku setten (interlock contact): an auxiliary normally-closed (b) contact wired in series with the opposite contactor coil to prevent two contactors from energizing simultaneously

HV Single-Line Wiring Diagrams (配線図)

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Official references

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